One Shot Chocolate Filling Line

The One Shot Chocolate Filling Line, developed by Alke Machinery, is designed for the production of filled chocolate products with a precise one-shot depositing process. The system simultaneously deposits the chocolate shell and filling into the mould, creating a finished filled chocolate product with accurate portioning and a consistent shell-to-filling ratio.

The line can be configured for different chocolate recipes, fillings, product shapes, and production capacities, making it suitable for a wide range of filled confectionery products.

Main Equipment & Processes:

• Chocolate Tempering System – for maintaining the required chocolate temperature and crystallization
• Filling Preparation & Holding System – for preparing and maintaining the filling at the required temperature and consistency
• One Shot Depositing Machine – for simultaneous depositing of chocolate and filling
• Mould Conveying System – for controlled mould movement through the production process
• Cooling Tunnel – for controlled cooling and solidification of the chocolate
• Demoulding System – for gentle and efficient removal of finished products
• Product Transfer Conveyor – for transferring the finished chocolates to the packaging stage

Key Features:

• Simultaneous chocolate shell and filling depositing
• Precise control of chocolate and filling quantities
• Adjustable shell thickness and filling ratio
• Suitable for different mould shapes and product sizes
• Compatible with various chocolate types and fillings
• Consistent product weight and appearance
• AISI 304 stainless steel hygienic construction
• PLC-controlled, user-friendly automation system
• Easy cleaning and maintenance
• Manufactured in accordance with CE standards

Alke Machinery develops one-shot chocolate filling lines according to each customer's product, filling, mould, capacity, and production requirements. Complete solutions can be supplied with installation, commissioning, operator training, and technical support.